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Where are you getting the error, what recovery are you using now?
I was receiving the same "abort error" when using the newest version of CW. Flashed back to an older version and...BAM! Worked like a charm.
Edit: Except now my market is gone...hmm?
ok. this is what I did. deleted the download cache in rom manager and wiped cache in settings. then i downloaded sapphire with black bar. then manually went into clockwork. wiped data and cache a few times. then when i go to select a rom to download, I have 3 choices. gapps, blackbar update, and the stock sapphire update. I tried doing the stock sapphire first then it said what it always says , aborted. then i wiped data and cache again and tried downloading the gapps first then the stock sapphire and it still didnt work. Im really getting frustrated by this ... thinking about sticking with BB or trying new froyo build on droidlife.com. (new froyo build made by pete also)
ok. just tried to do it with sprecovery. downlaoded the rom straight from the sapphire website, transferred to my sd card, named it update (.zip) , then in sprecovery it still says installation aborted!!! is there any way that the rom just doesnt work on my phone? I am done with this... will be waiting for the next version of sapphire to try again. Looks like its BB for me!
around 40 mb's